Field Data · Gold & Copper Operations

Customer cases in hard rock mining.

We tracked four working wear positions where FuseTech smooth CCO overlay plates replaced conventional Q&T and white cast iron wear plates — same conditions, same throughput.

2–7×

wear life extension recorded across four tracked sites

SITE 01

Ore Surge Bin

2.4×

wear life

Q&T 500 · 25mm

7 mo

M30 · 12 on 12

17 mo

SITE 02

Conveyor Transfer Chute

wear life

Cast iron · 50mm

1 mo

M30 · 20 on 12

2 mo

SITE 03

Stockpile Reclaim Chute

wear life

Q&T 400 · 25mm

4 mo

M70 · 20 on 12

28 mo

SITE 04

Chute Loading Point

3.3×

wear life

Q&T 450 · 25mm

900 kt

M70 · 12 on 12

3,000 kt

About this data: in some applications above, the FuseTech overlay thickness was only half the overall thickness of the previous Q&T plate, yet wear life still doubled at least. With matching overlay thickness, FuseTech plates extend wear life by 3 to 9 times compared to Q&T plates. Figures are drawn from site tracking records, not laboratory testing.

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