M30 is a chromium carbide overlay plate designed for mining and material handling applications where high sliding abrasion is combined with moderate impact.
M30 is our best-selling and most versatile overlay wear plate, designed to deliver reliable performance across a wide range of sliding wear applications. It features a single-phase chromium carbide alloy deposited onto a mild steel baseplate with tight control over hardness and carbide distribution.
M30 consistently outperforms conventional open-arc CCO overlay plates and quenched and tempered (Q&T) steel in both wear life and surface stability, making it a trusted CCO wear plate for hoppers, chutes, bins, and material transfer points.
It also provides a significant upgrade over traditional hardfaced steel plates, offering better surface finish, crack resistance, and wear predictability in demanding environments.
• Maintains strong wear resistance in high-impact environments
• Smooth, crack-free surface reduces the risk of spalling and unpredictable wear
• Reliable choice for chutes, ROM bins, and mobile plant where impact is a key challenge
Chute liners
Bins & hopper liners
Deflector plates
Vibrating feeders
GET liners
Trommel panels
Typical Properties
| Overlay Grade | Hardness | Abrasion Resistance | Impact Resistance | Max Operating Temperature | Size | Average coefficient of friction* | Finish |
|---|---|---|---|---|---|---|---|
| M30 | 58-60 HRC | High | Moderate | 450°C | 1000 * 3000mm | 0.195 | Mill or polished |
| M50 | 57-60 HRC | Moderate | High | 450°C | |||
| M70 | 58-62 HRC | Severe | Severe | 600°C |
Note: The reported coefficient of friction reflects the performance of our polished surface plate tested against a stainless steel counterface under GB/T 10006-2021 conditions. Actual values may vary depending on surface condition, contact material, and operating environment.
Typical Chemical Composition
| Overlay Grade | C | Cr | Mn | Si | B | S | P | Nb+Mo+Ti+V+W |
|---|---|---|---|---|---|---|---|---|
| M30 | 2.5–5.0 | 18–35 | < 1.5 | < 1.2 | < 1.0 | < 0.03 | < 0.04 | < 1.2 |
| M50 | 3.5–5.5 | 25–35 | < 1.5 | < 1.2 | < 0.05 | < 0.03 | < 0.04 | < 1.2 |
| M70 | 2.5–5.0 | 18–28 | < 1.5 | < 1.2 | < 0.5 | < 0.03 | < 0.04 | 5–10 |
Standard Thicknesses
| M30 | M50 | M70 | |
|---|---|---|---|
| 5 on 5 | ✔ | - | - |
| 6 on 6 | ✔ | ✔ | ✔ |
| 8 on 8 | ✔ | ✔ | ✔ |
| 10 on 10 | ✔ | ✔ | ✔ |
| 12 on 12 | ✔ | ✔ | ✔ |
| 17 on 13 | ✔ | - | ✔ |
| 20 on 13 | ✔ | - | ✔ |
| 25 on 13 | ✔ | - | ✔ |
Our standard thicknesses represent the combinations we manufacture and stock regularly to ensure fast turnaround and reliable availability.
Custom thicknesses can be created by combining various backing plate options, ranging from 6 mm to 15 mm, with overlays that vary from 5 mm to 25 mm.
The maximum total thickness we can manufacture is 40 mm.
View FuseTech overlay grades, standard thicknesses, fabrication options and common mining applications.
Unlike conventional CCO wear plates or chromium carbide overlays, which often have uneven surfaces, visible weld beads, and a higher risk of cracking or spalling, the FuseTech wear plate is engineered for reliability in demanding applications.
Our advanced single-pass alloy deposition process (ranging from 5mm to 25mm) eliminates the need for traditional multi-pass welding used in standard CCO wear plates. These older methods frequently result in under-bead cracking and inconsistent wear surfaces. In contrast, the FuseTech plate features a naturally smooth, crack-free finish that supports uninterrupted material flow, reduces turbulence, and prevents material hang-up and carry-back.
This smooth surface not only improves operational efficiency but also leads to a more predictable wear pattern, reduced downtime, and extended service life—making the FuseTech plate a premium alternative to conventional chromium carbide overlay products.
Application: Stockpile Reclaim Chute Liner
Material: M70 overlay plate
Benefit: M70 20 on 12 increased service life by 7x compared to Q&T 400 liners at 25mm.
Application: Ore Surge Bin Liner
Material: M30 overlay plate
Benefit: M30 12 on 12 plate lasted 2.4 x longer than 25mm Q&T 500 liners, even though it had only half the thickness.
Application: Conveyor Transfer Chute
Material: M30 overlay plate
Benefit: M30 20 on 10 plate lasted 2x than 50mm white cast iron liners, even with less total thickness
Application: Chute Loading Point
Material: M70 overlay plate
Benefit: M70 12 on 12 plate replaced 25mm Q&T 450 liners and handled 3,000 kt of material—over 3.3 x more than the 900 kt achieved with the original liners, even at half the thickness.
Traditional CCO wear plates, typically feature a rough surface with visible weld beads and cracks. In contrast, a FuseTech plate is engineered with a naturally smooth, crack-free finish and consistent thickness. This improves flow efficiency and wear performance, especially in high-throughput or material-handling environments.
Conventional chromium carbide overlay plates often suffer from material build-up due to their uneven surface and weld ridges. A FuseTech plate, by comparison, features a smooth, non-stick surface that reduces carry-back and blockages. This means better material flow, easier cleanout, and less downtime in wet or sticky applications.
While standard clad plates rely on multiple weld passes that leave behind irregular surfaces, FuseTech wear plates are produced using an advanced single-pass welding method that fuses high-chromium alloy powder onto mild steel. This controlled process results in a naturally smooth and consistent surface without the post-grinding often required by traditional overlay products.
FuseTech plates deliver superior performance by combining strong sliding abrasion resistance with enhanced impact toughness. Unlike many traditional surfaced plates that may crack or chip under heavy load, the refined microstructure of a FuseTech plate ensures better durability and longer service life in harsh, high-impact conditions.
With conventional CCO wear plates, visible weld patterns often limit cutting flexibility and nesting efficiency. FuseTech plates eliminate this problem with a smooth, non-directional surface, making them easier to cut, nest, and install. This helps reduce waste, simplify fabrication, and optimize material use across projects.
One of the most common methods is the ASTM G65 dry sand/rubber wheel test, which measures material loss under controlled abrasion. This test helps compare different wear plate materials on a consistent basis.
At Fusetech, our plates are tested both in-house and externally through reputable laboratories such as:
• ATTAR (Australian Testing Services for Advanced Research)
• TUNRA Bulk Solids (University of Newcastle)
These tests provide reliable data to validate the plate’s wear life and ensure consistent performance in the field.
High Abrasion
Moderate Impact
Moderate Abrasion
High Impact
Severe Abrasion
Severe Impact
Customised
Wear Liners
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