What makes FuseTech plates different?

Traditional CCO wear plates, or chromium carbide overlays, typically feature a rough surface with visible weld beads and cracks. In contrast, a FuseTech plate is engineered with a naturally smooth, crack-free finish and consistent thickness. This improves flow efficiency and wear performance, especially in high-throughput or material-handling environments.

What are the surface advantages of a FuseTech plate?

Conventional chromium carbide overlay plates often suffer from material build-up due to their uneven surface and weld ridges. A FuseTech plate, by comparison, features a smooth, non-stick surface that reduces carry-back and blockages. This means better material flow, easier cleanout, and less downtime in wet or sticky applications.

How is a FuseTech plate manufactured differently?

While standard CCO wear plates rely on multiple weld passes that leave behind irregular surfaces, FuseTech wear plates are produced using an advanced single-pass welding method that fuses high-chromium alloy powder onto mild steel. This controlled process results in a naturally smooth and consistent surface without the post-grinding often required by conventional chromium carbide overlays.

How does a FuseTech plate perform under wear and impact?

FuseTech plates deliver superior performance by combining strong sliding abrasion resistance with enhanced impact toughness. Unlike many traditional CCO wear plates that may crack or chip under heavy load, the refined microstructure of a FuseTech plate ensures better durability and longer service life in harsh, high-impact conditions.

What are the benefits in cutting, nesting, and installation?

With conventional CCO wear plates, visible weld patterns often limit cutting flexibility and nesting efficiency. FuseTech plates eliminate this problem with a smooth, non-directional surface, making them easier to cut, nest, and install. This helps reduce waste, simplify fabrication, and optimize material use across projects.

How is the wear performance of a CCO plate tested?

One of the most common methods is the ASTM G65 dry sand/rubber wheel test, which measures material loss under controlled abrasion. This test helps compare different wear plate materials on a consistent basis. At Fusetech, our plates are tested both in-house and externally through reputable laboratories such as ATTAR and TUNRA Bulk Solids. These tests provide reliable data to validate the plate’s wear life and ensure consistent performance in the field.

FuseTech Updates

Stay up to date with FuseTech news, technical insights, product developments, and industry updates. This is where we share new blog articles, practical wear solutions, and the latest thinking around smooth CCO wear plates, mining applications, and performance in high-wear environments.

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